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Large Gift Card Fulfillment Agency

Mandate: Design/build a turnkey automated fulfillment system for gift cards, credit cards and high value vouchers.

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Government Agency

Mandate: Provide a custom system that collates and wraps various training material such as text books, manuals, CD’s, DVD’s etc., and shipping them to locations around the world.

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GovernmentAgency

Large Sized Educational Book Publisher

Mandate: Design and manufacture a turnkey line, including sourcing the flowrapper and adhesive systems to collate hard cover books selectively, overwrap, turn upside down, apply adhesive and feed, affix, invoice and transfer into the courier stream.

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Playing Cards, Game Cards, Casino Cards

Mandate: Design and produce turnkey solution of high speed collation/fulfillment system that is able to randomly or selectively feed, collate and overwrap anywhere from one to 75 cards in a signal pass of up to 24,000 packs per hour.

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Mid-Size Direct Mail Printer

Mandate: Provide custom flexible and scalable fulfillment line for printed media product. Must meet tight return on capital requirements.

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Direct Mail Fulfillment House

Mandate: Design and produce turnkey fulfillment system that is able to overwrap printed media product during the morning shift and then collate, stack and strap the product during the evening shift.

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Security Document Printer

Mandate: Design/build a custom system that collates the security documents into the conveyor section, verifies the authenticity of each piece, audits each document and presents to the custom envelope for insertion and exit of the line.

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Carton and Paper Box Manufacturer

Mandate: Provide massive labour savings and collation quality assurance by installing a custom selective collator that discharges directly into a high speed folder gluer.

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Direct Mail Fulfillment House

Mandate: Design and produce turnkey fulfillment system that is able to overwrap printed media product during the morning shift and then collate, stack and strap the product during the evening shift.

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Publisher of Government Printing/Education

Mandate: Automate current hand labour process introducing automatic loading, feeding and unique ID on each piece.
Fulfill, secure label and overwrap to complete the processing.

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Direct Mail Fulfillment House (Multiple Locations)

Mandate: Design/build a custom batch collator and fulfillment system to accommodate different denominations of stamps or currency.

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Paper Board Manufacturer

Mandate: Provide solution for collating various patterns of consumer tissue boxes so that the feeder gets very large variety of products in each pallet (skid).

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Graphic Art Print House

Mandate: Provide a custom system that produces finished matte framed posters, ready for sale in art and specialty stores.

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Multinational Paper Box Supplier

Mandate: Automate current manual operation to bring labour costs down and ensure packaging quality, collation pattern.

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Media Publisher for PDA, Laptops,
Mobile Phones, Blackberries, iPods etc.

Mandate: Provide system to decrease labour costs substantially & ensure proper collation sequence.

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Large Security Printer

Mandate: Design/build a turnkey system for book fulfillment with no human involvement from cheque binder to mail stream.
Build all within a 4500 square foot (400sq/metres) existing facility.

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Custom Printer of Retail Signage and Posters

Mandate: Automatic process to take the huge labour costs out of the cost equation. System must be modular and scalable.

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Security Print, Direct Mail House

Mandate: Provide a custom system that verifies, counts, collates and packages pre-paid phone cards. The system must have a full closed loop audit trail for complete package integrity and full individual card, package and tray content verification and labelling.

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World’s Largest Pilot Chart Publisher

Mandate: Design/build turnkey collator, fulfillment system that feeds, collates, stacks maps (charts) for fulfillment to pilots and airlines. Needs to run 4500 pph

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Multinational CD/DVD Publisher

Mandate: Design/build turnkey packaging to collate print media and over wrap the products for distribution to retailers.

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Small Direct Mail Company

Mandate: Design/build a turnkey packaging system within a tight financial budget that is both flexible and scalable.

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Security Card Manufacturer

Mandate: Provide turnkey solution to mail credit card and club cards that allows flexibility, scalability and does not have royalty rates or trailer fees attached to ownership.

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Greeting Card Manufacturer

Mandate: Design/build a custom collator and boxing line for greeting cards, business cards, direct mail and accompanying envelopes.

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Paper Box and Carton Manufacturer

Mandate: Collation, packaging of greeting cards and envelopes into boxes and shrink wrapping.

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Financial Institution (Bank Processing Centre)

Mandate: Design/build a Custom Cheque Return System

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Software Publishing Fulfillment and Logistics

Mandate: Design/build a modular, flexible system that is able to collate, fulfill and (optionally) overwrap printed media, software collateral ready for distribution.

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Mid-Sized Commercial Printer

Mandate: Automate in-feed with shrinkwrap system and replace 5 operators with 1 hopper loader. Automate product in-feed with shrinkwrap system and reduce labor force from 5 operators to 1.

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Custom Greeting Card Provider

Mandate: Automatic custom packaging line to allow ‘merging’ of hang tags and back line cards to ready for retail distribution.

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Automatic Feeding/Banding

LONGFORD designs and manufactures a number of Custom Feeder / Bander systems that may be used to collate/ batch count/ and band a wide variety of paper products such as pharma leaflets, currency, stamps, envelopes, direct mail pieces, post cards, trading cards and any other flat products. Banding offer massive cost savings to traditional packaging and is much more ecologically friendly that normal flowrapping, over wrapping and/ or shrink wrapping.

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Custom Greeting Card Provider

Mandate: Provide a custom system that reads a bar code on a stack of scratch and win lottery tickets as they come of the press.

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LotteryTicketPrinter

Longford designs and manufactures many configurations of turnkey fulfilment systems that integrate each and every type of OEM machinery.

Have a glance at our CASE STUDIES IN AUTOMATION to see how our listening and 'mandate' approach is turned into reality.

Copyright © Longford International 2015

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Piggyback™ System For Pharmaceutical Printers

Mandate: Design/build, install custom collating/tipping package multi-folded (up to 120 page) outserts. Sets must be verified to confirm bar code is accurate and rejected if inaccurate.

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